Ceramic Industries Primary Transport

Network Transport Solution Delivers Award Winning Result

Supply Chain

Overview

Ceramic Industries is a leader in the design and manufacture of ceramic tiles and bathroom ware and manufactures one out of every two tiles, baths and toilets purchased in South Africa. The Group comprises five tile factories, a sanitaryware factory and an acrylic bath factory, all based in Gauteng, South Africa. Shipping in excess of 45 thousand tons per month across South Africa using external transport providers.

The Problem

Changing market dynamics, customer footprint and a reduction in average order size resulted in increased complexity and cost to effectively service the network. Decentralised planning often led to small, frequent deliveries to the same stores resulting in excessive multi-point collection and drop-off penalty costs. Optimisation of vehicle weight-volume utilisation became increasingly more difficult due to a wide product mix including tiles, baths, basins and toilets. Minimum visibility of yard activity and factory turnaround times were impacting transporter relationships. Furthermore, the price pressure on construction material and the low barriers to entry in importation of tiles, sanitaryware and baths resulted in Ceramic Industries being required to find innovative ways to optimise the planning and loading process in order to minimise costs and remain competitive.

Ceramic Industries Primary Transport

The Approach

Savings opportunities were identified through transport modelling and analysis, focusing on:

9

Outsourced Planning Services

9

Yard Monitoring

9

Network Route Planning & Load Consolidation

9

Operational Dashboard

The Results

~8.6% 

Saving on Logistics Costs to Date

3%

Reduction in Penalty Costs

96,8%

Vehicle Utilisation (up from 93.4%)

Platinum Award

Logistics Achievers 2019

"

13%

Reduction in Yard Turn around Time

30%

Growth in Transporter Pool, incl BEE SME’s

Ceramic Industries System

Ready to discover some savings opportunities?

Quick Contact
close slider